Flexibility, world-class engineering and fast delivery resulted in the manufacturing of two cleaning systems for one of the largest Automotive companies worldwide and the cleaning systems were delivered according to customer requirements within just 16 weeks from order.

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The customer was looking for a high-volume cleaning system combining ultrasonic cleaning and spray washing for their stamping tools used at factories in Holland and Vietnam. The stamping tools themselves came in two parts which had a total weight of about 200 kg and were very sensitive due to the high precision stamping process, secondly the high production volumes meant we had to clean a tool every 20 minute at the factory which was producing parts around-the-clock.

Since the customer was not only looking for a cleaning system but was also very focused on ergonomic handling of the parts the project soon developed to be not only about cleaning, passivation and drying, but also about how we transport these sensitive parts in the most ergonomic way forth- and back inside the tool shop.

This resulted in a tailored cleaning system including both a complete stainless-steel conveyor system between the work tables and a demagnetizer for the stamping tools before cleaning to remove metal chips. Besides this we developed some specially designed trays for placing the tools during transport and cleaning for ergonomic handling and sensitive transport.
Drawings and pictures of the cleaning system can find above, due to restrictions we are not allowed to display pictures of the cleaning system at customer manufacturing plant.